Precision Power Laser Cladding
The Future of Laser Cladding
only at A1 Metallising Services
Precision Power Laser Cladding is a ground-breaking technique that combines high-precision, heat-minimised laser intensity with the capabilities of traditional MIG welding, making it superior to conventional hard-facing methods. Preheating of the wire results in reduced dilution and a higher deposition rate with lower demands on power.
This technology is extending parts life, reducing expensive replacements, and enhancing durability and wear resistance like no other, and we are currently the only operation to offer this process in Australia.
The Advantages of Precision Power Laser Cladding
- Narrow Heat-Affected Zone (HAZ): The Precision Power Laser Cladding ensures a significantly reduced HAZ, minimizing the risk of distortion and material degradation.
- High Travel Speeds: Compared to traditional hard-facing processes, Precision Power Laser Cladding enables faster travel speeds, allowing us to decrease turnaround time, reducing your downtime.
- Custom Robotic Control: Our Precision Power Laser Cladding facility includes a headstock/tailstock positioner and a skyhook positioner, ensuring precise and accurate application. The addition of a traveling track further enhances the robot’s efficiency in resurfacing large mining parts.
Precision Power Laser Cladding using either Powder or Wire
Wire Laser Cladding is an advanced additive manufacturing process that utilises wire as the filler material. This technique offers several advantages, including reduced dilution and higher deposition rates due to wire preheating, resulting in lower power demands. The process achieves a welded or metallurgical bond with minimal heat impact on the substrate and surface material.
Powder Laser Cladding is an advanced surface engineering technique that utilises powder material for cladding. It combines high-precision, heat-minimised laser intensity with traditional MIG welding capabilities. This technique also offers high electrical efficiency and strong absorption by the clad powder and the base material, making it more efficient than previous technologies.
What does Precision Power Laser Cladding look like?
Just a taste of what our multi-million dollar investment in the latest coating technology looks like …
Computerised command sequences
Remote-controlled robotic arm
1000 degree precise-focus laser
10 ton capacity
Why Choose A1 Metallising Services’ Precision Power Laser Cladding?
As with all our services, we have invested heavily in the laser cladding plant and trained specialist operators to extract the very best from our technologies in order to provide the leading standard of quality and speed of turnaround.
Innovation
The fusion of laser technology and the traditional MIG process set new precision and quality benchmarks for Laser Clad Coating.
Expertise
Our team of highly trained specialists includes extensive experience in metallurgy and laser cladding, ensuring the highest quality results
Tailored Solutions
With our custom robotic cladding solution, we can cater to specific requirements, delivering optimal outcomes for every project, small or large.
Cost-Effectiveness
Precision Power Laser Cladding’s ability to achieve higher deposit rates translates into a highly competitive service for our clients.
Typical Applications of Precision Power Laser Cladding
Precision Power Laser is a versatile laser cladding solution that is transforming a wide range of repairs and restorations of:
Mining Equipment
Water Treatment
Heavy Machinery
Power Generation Turbine Components
Find out more about Precision Power Laser Cladding!
We’ll be happy to tell you more about this brilliant new technology and explain how it could help you.