Precision Power Laser Cladding
The Future of Laser Cladding
only at A1 Metallising Services
Laser Cladding, either Precision Power Laser (Hot Wire Laser) or Powder Laser, is a ground-breaking technique that combines high-precision, heat-minimised laser intensity with the capabilities of traditional MIG welding.
Both Hot Wire and Powder Lasers melt and deposit metal onto the surface of your critical components to enhance and exceed OEM properties and repair any damage or wear.
A wide array of overlay materials can be used, including cored wires, solid wires or powders.
Laser cladding is a welding process with lower dilution and lower heat compared to traditional welding. It creates a very thin clad overlay without impacting the base material, eliminating in many cases, the need for post-heat treatment.
Precision Power Laser Cladding using either Powder or Wire
Precision Power Laser (Hot Wire Laser) Cladding is an advanced additive resurfacing process that utilises wire (both cored and solid wire) as the filler material. This technique enables a very controlled and accurate placement of the pre-heated wire to achieve a welded or metallurgical bond with minimal heat impact on the substrate and surface material.
Powder Laser Cladding utilises alloyed powder as the coating material, heated by the laser beam, to create a molten pool on the surface of the workpiece. The material quickly cools down, creating layers that are metallurgically bonded, with low dilution to the substrate and is more resilient than coatings created by other processes. All this while being harmless to human health and the environment.
A1 Metallising Services is proud to be the only Australian provider of Precision Power Laser Cladding (Hot Wire Laser Cladding) in Australia.
How can Precision Power Laser Cladding help you?
Your equipment works hard, so effective repairs require high wear resistance, corrosion protection and restoration to precise dimensions. Cladding can be performed using dissimilar metals to achieve a surface with the best possible properties to protect your components.
No traditional cladding method comes close to Laser Cladding:
- Unparalleled precision and accuracy: Allows for exact control over material deposition, meeting tight specifications ideal for resurfacing parts with tight tolerances.
- Minimal heat-affected zone: Reduces thermal distortion and maintains the base material’s properties, ensuring components meet or exceed OEM specifications.
- Faster resurfacing: Reduced processing time gets your components back in business faster.
- Reduced heat input: Reducing the risk of thermal damage to the substrate and the dilution between the cladding material and substrate.
Bottom line: A1 Metallising Services is the ONLY provider with the latest technology to repair parts faster and better so they last longer.
What does Precision Power Laser Cladding look like?
Just a taste of what our multi-million dollar investment in the latest coating technology looks like …
Computerised command sequences
Remote-controlled robotic arm
1000 degree precise-focus laser
10 ton capacity
Why Choose A1 Metallising Services’ Precision Power Laser Cladding?
As with all our services, we have invested heavily in the laser cladding plant and trained specialist operators to extract the very best from our technologies in order to provide the leading standard of quality and speed of turnaround.
Innovation
The fusion of laser technology and the traditional MIG process set new precision and quality benchmarks for Laser Clad Coating.
Expertise
Our team of highly trained specialists includes extensive experience in metallurgy and laser cladding, ensuring the highest quality results
Tailored Solutions
With our custom robotic cladding solution, we can cater to specific requirements, delivering optimal outcomes for every project, small or large.
Cost-Effectiveness
Precision Power Laser Cladding’s ability to achieve higher deposit rates translates into a highly competitive service for our clients.
Typical Applications of Precision Power Laser Cladding
Precision Power Laser is a versatile laser cladding solution that is transforming a wide range of repairs and restorations of:
Mining Equipment
Water Treatment
Heavy Machinery
Power Generation Turbine Components
Find out more about Precision Power Laser Cladding!
We’ll be happy to tell you more about this brilliant new technology and explain how it could help you.